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MEGA Lean and Quality Coaching LLC
  • Home
  • About RJ
  • Services
    • Summary
    • Service Packages
    • Assessments
    • Management Overview
    • Customer Gap Analysis
    • Kaizen Events
    • Coaching
    • Six Sigma for Managers
    • Six Sigma for Teams
    • Lectures
  • More
    • Home
    • About RJ
    • Services
      • Summary
      • Service Packages
      • Assessments
      • Management Overview
      • Customer Gap Analysis
      • Kaizen Events
      • Coaching
      • Six Sigma for Managers
      • Six Sigma for Teams
      • Lectures
MEGA Lean and Quality Coaching LLC
  • Home
  • About RJ
  • Services
    • Summary
    • Service Packages
    • Assessments
    • Management Overview
    • Customer Gap Analysis
    • Kaizen Events
    • Coaching
    • Six Sigma for Managers
    • Six Sigma for Teams
    • Lectures

STOP PAYING FOR WASTE AND DEFECTS! PREVENT THEM!

I help businesses cut cost of quality and shorten lead times

I help businesses cut cost of quality and shorten lead times I help businesses cut cost of quality and shorten lead times I help businesses cut cost of quality and shorten lead times



Free Consultation
Get in Touch

Who is RJ?

I am Ricardo "RJ" Mejia, MBA, Six Sigma Black Belt, with 27+ years leading Lean and Quality initiatives. Former VP of Quality and Performance Excellence, driving improvement through 100+ Kaizen events, transforming organizations focused on PREVENTION. Now I want to help you leverage your AI initiatives by improving processes through Kaizen. 

RJ's Bio

Where your margins leak...

Quality: The same defects keep coming back

Quality: The same defects keep coming back
Quality: The same defects keep coming back

 Containment, sorting and rework eat the margin. Inspection catches problems; it doesn't prevent them. 

Delivery: Orders take too long to ship

Quality: The same defects keep coming back
Quality: The same defects keep coming back

 Work waits between steps, schedules slip and customers start asking your competitors for quotes. 

Cost: Overtime is the default plan

Quality: The same defects keep coming back
Cost: Overtime is the default plan

 Unbalanced work, long changeovers and unplanned downtime turn capacity into cost. 

and keep leaking...

Efficiency: More capacity is wasted

Alignment: Improvement starts, then fades
Employee Satisfaction: Morale is down!

 The reaction is usually to add more shifts and overtime while waste hides in your processes.

Employee Satisfaction: Morale is down!

Alignment: Improvement starts, then fades
Employee Satisfaction: Morale is down!

 Employees feel the frustration of not achieving targets, like digging holes in the sand.

Alignment: Improvement starts, then fades

Alignment: Improvement starts, then fades
Alignment: Improvement starts, then fades

 Leadership priorities are in conflict, projects stall, and the SQDC board is gathering dust.  

what you actually should expect...

37% reduction in Cost of Quality

37% reduction in Cost of Quality
37% reduction in Cost of Quality

By focusing on assessing risk and implementing preventive actions

69% reduction in lead time

37% reduction in Cost of Quality
37% reduction in Cost of Quality

By Value Stream Mapping critical processes, improving flow and implementing Pull Systems

43% improvement in productivity

37% reduction in Cost of Quality
43% improvement in productivity

By improving cell design and balancing the process

and...

49% increase in Output

Clear alignment on Strategic Objectives
Total turnaround in employee morale!

Without adding overtime or new shifts

Total turnaround in employee morale!

Clear alignment on Strategic Objectives
Total turnaround in employee morale!

The biggest motivator is being empowered to drive results!

Clear alignment on Strategic Objectives

Clear alignment on Strategic Objectives
Clear alignment on Strategic Objectives

Strategy Deployment creates visibility and alignment throughout the Company

MEGA Lean and Quality Coaching Introductory Video

THESE ARE SIMPLE STEPS TO PRESENT YOU WITH A PROPOSAL

LEARN HOW I HELP YOU GET THE RESULTS YOU NEED

Our Services (All available also in Spanish)

Service packages

Management Overview and Alignment
Lean & Quality Assessment

Based on our MEGA L&Q Continuous Improvement Model, we offer 3 different packages to choose from in case you prefer a standard approach.



Full Description

Lean & Quality Assessment

Management Overview and Alignment
Lean & Quality Assessment
Assessment of Lean & Quality

Do you know where you are on your Lean and Quality Journey? We will evaluate your current status and offer recommendations to make your Kaizen events and other Lean initiatives more effective.

Full Description

Management Overview and Alignment

Management Overview and Alignment
Management Overview and Alignment
Management Discussion

Alignment with top management on objectives and priorities is essential for the successful deployment of Lean and Quality improvement initiatives.



Full Description

Customer GAP Analysis

Customer GAP Analysis
Management Overview and Alignment
Customer Gap Analysis

Together, we will identify the major gaps in performance as perceived by your customer, setting a clear direction for your Lean and Quality improvement journey, which will include effective Lean coaching and Kaizen events.



Full Description

Kaizen Events

Customer GAP Analysis
Additional Support
Facilitating Kaizen

This is where the rubber meets the road, and the action truly happens! For over 25 years, I have been facilitating Kaizen events, which are a key aspect of my Lean coaching approach. It is what I enjoy the most about my job, as these Kaizen events play a crucial role in driving quality improvement.

Full Description

Additional Support

Customer GAP Analysis
Additional Support
Coaching & Support

Kaizen events require close follow-up and sometimes additional support to achieve the expected results and expand these improvements to other areas. To achieve sustainable results, additional coaching sessions may be necessary.


Full Description

Six Sigma for managers

LECTURES
Six Sigma for managers
Six Sigma Logo

This is an introductory training to Six Sigma for Managers interested in learning high-level concepts to be able to sponsor Six Sigma projects.


Full Description

Six Sigma overview

LECTURES
Six Sigma for managers

This is an introductory training to Six Sigma, similar to Yellow Belt training, that will get you prepared to become a team member of a Six Sigma Project.


Full Description

LECTURES

LECTURES
LECTURES
Lecture Session

These sessions are intended for a broader audience as they not only provide a theoretical background on the selected subject but also encourage dynamic interactions around Lean and Quality

Full Description

Reflections

Connect with us

Email us at RJ@megaleanquality.com

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Let's discuss your need

We would like to understand how we can assist you in achieving Quality, Speed and Cost improvement through a customized proposal that includes Kaizen events and Lean coaching.

(636) 298-6513 Chesterfield, Missouri

hours

Open today

08:00 am – 05:00 pm


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